England | Fine after worker loses finger in machinery

May 30, 2025

HSE | A manufacturing company has been fined £20,000 after a worker lost part of his finger in machinery at its site in St Helens.

 

The man was injured at Film and Foil Solutions Ltd, which makes flexible film used in the food industry, on 4 December 2023. He was using a machine that converts and folds plastic film at the company’s site on Haydock Industrial Estate. He tried to stop the material becoming tangled by using his hand to stop the poorly guarded rotating shaft. However, in doing so, his right index finger made contact with a rotating part of the machine and became entangled.

He was taken to hospital and due to the seriousness of the injuries, surgery was carried out the following day to amputate part of the finger on his dominant right hand.

An investigation by the HSE found that Film and Foil Solutions Ltd failed to protect its employees, including ensuring the machinery being used to produce it had suitable guarding. The company had failed to carry out a suitable and sufficient risk assessment, resulting in a failure to provide suitable guarding arrangements on the machine and had failed to put in place an adequate safe system of work. It also revealed inconsistencies and inadequacies in the provision of information, instruction and training for those required to use the machine.

In a statement provided to HSE, the employee, who doesn’t wish to be named, described the impact of the injuries.

He said: “I was unable to carry out normal daily tasks such as tying my shoelaces. My right hand is my dominant hand and I find it extremely difficult to write with that hand now. I am now self-conscious when I go outside.

“My family have also been affected by the injury as I am unable to do normal things I used to be able to do before. As a result of the injury I feel my job prospects have been affected, both now and in the future.”

Film and Foil Solutions Ltd, of North Florida Road, Haydock Industrial Estate, Haydock, St. Helens, Merseyside, pleaded guilty to breaching Regulation 11(1) of the Provision and Use of Work Equipment Regulations 1998. The company was fined £20,000 and ordered to pay £2,932 in costs.

HSE inspector Sam Eves said “This incident could so easily have been avoided had the company taken simple steps to guard dangerous parts of machinery and implement safe working practices.

“Companies and individuals should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”

This HSE prosecution was brought by HSE Enforcement Lawyer Matthew Reynolds and supported by Paralegal Officer Imogen Isaac.

— Accurate at time of publication | May 2025

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